Vacuum formed engine coverThermoforming is often the best choice when looking to manufacture large custom designed parts in low to medium volumes. Universal has the capability to produce parts as large as 72” x 108” with a 38” deep draw. We are fully equipped for secondary operations including 6 CNC robotic routers with a maximum bed size of 60” x 120”.

Universal offers large part thermoforming for many industries including the medical, aerospace, recreational products, outdoor lawn equipment, construction, agricultural, traffic, and communications markets.

Why is thermoforming a Good choice for Large Parts? 

  • Lowest tooling cost
  • Shorter lead times
  • More cost effective and better esthetics than fiberglass
  • Thermoformed parts are about 30% lighter than equivalent fiberglass parts
  • Better detail and part reliability
  • More choices for color and finish

Typical Large part Products

  • Pallets
  • Hoppers
  • Enclosures
  • Radomes
  • Totes
  • Bins
  • Guards
  • Signs


Materials used in thermoforming process include ACRYLIC, HDPE, LPPE, PP, PVC, PETG, and polycarbonates. For a full list of our materials see our materials page.


To discuss how Universal Plastics can meet your thermoforming needs, please contact us.